IEM Shout Out – Technical Visit To Lafarge Malaysia Berhad

July 5, 2014

This is a shout out for the IEM. My Technical Division will be having a school visit on Wed 9th July , 2014 to Lafarge.  Trip starts at 7.30am.

Lafarge Malaysia Berhad (formerly known as Lafarge Malayan Cement Berhad) is the leader in the Malaysian construction materials industry. Incorporated in 1950, its first cement plant was built in Rawang in 1953. Lafarge Malaysia Berhad (LMB) is today the parent of a group of companies in Malaysia and Singapore whose core businesses are in the manufacturing and sale of cement, ready-mixed concrete and other related building materials.

You can register here and download the flyer here.


IEM Shout Out – Talk on Introduction to Explosives in Industry

July 2, 2014

This is a shout out for the IEM. My Technical Division will be having a talk on Saturday 12th July, 2014 by Ir. Hj. Look Keman. It’ll be at 9:00am (makan-makan at 8.30am) at Wisma IEM. Due to the topic, I expect a lot of our friendly law enforcement and massive camera presence

 

Explosives is actually an essential part of our modern life. It is used to break rock in Quarries so that we can get aggregates for our roads, airport, housing and building construction, port, bridges and used in countless projects. With use of explosives we get minerals and metals, oil and gas, coal that provides the electricity that we need in our daily life. Explosives are also used in our annual Merdeka celebration to light our skies (fireworks) and we live with it daily in our cars (airbags). Explosives are sometimes used in medical treatment of heart. The fastest way to bring down old buildings is through the use of explosives.

 

There are so many uses of explosives in industry. The talk is to introduce the use of explosives that benefit our daily life and dispense the belief that explosives are used for destructive purposes only. It is also an introduction to futures course in explosives in civil, mining quarrying and other industries that are of interest to engineers by the technical division.

 

Ir. Hj. Look Keman graduated in 1979 in Mining Engineering from Strathclyde University, Glasgow, Scotland and M.Sc (Explosives Ordnance Engineering) from Royal Military College of Science, Cranfield University, England in 1991. He served as a Research Engineer specialising in Geotechnical Engineering/Slope Engineering and later as Inspector of Mines serving in Perak, Selangor and Negeri Sembilan and Malacca with the former Mines Department from 1979-1996. As a Government Engineer he oversees Construction blasting work in Kuala Lumpur at SOGO, Starhill, Pudu, Damansara and Selangor. He had experience in the investigation of Firework Factory where 26 people were killed.in 1991. He was responsible for designing a firework magazine for Al Famosa. After retirement he work as Consulting Engineer specialising in Explosives and Blasting work and also rock breaking using non-explosives demolition agent.

You can register here and download the flyer here.


IEM Chemical Engineering Design Competition 2013/2014

June 11, 2014

Congratulations to the winners of the Competition. We look forward to more participants next year. And more judges.

First Place – Monash

  • Leong Hwee Lee (Leader)
  • Jenny Wee Li Yap
  • Nisha Thavamoney
  • Lydia Li-Ya Yap
  • Fatimah Azizah Riyadi

Second Place – Monash (do you see a trend?)

  • Muhammad Adib Norshariffudin
  • Yu-Loong Loow (Leader)
  • Nicholas Wongso
  • Tommy Chandra
  • Hock Tai Tan

IEM Shout Out – Talk on Aboveground Atmospheric Hydrocarbons Storage Tanks Maintenance for Lifespan Expansion

June 10, 2014

This is a shout out for the IEM. My Technical Division will be having a talk on Saturday 14th June, 2014 by Ir. Alzakri Ekhwan. It’ll be at 9:00am (makan-makan at 8.30am) at Wisma IEM.

Aboveground storage tanks are significant assets and commonly found in oil, gas and petrochemical industries. Tanks which are used for storing hydrocarbons are considerably critical and must be diligently maintained throughout their operating life to ensure no leaks or catastrophic failures occur. Maintenance programmes are usually in place but executing these programmes are not as simple as what we normally think.

The talk will provide a sharing of tank experiences and maintenance practices on:
•    On-Line Repair (Non Standard Repair) 
•    Tank Out-of-Service Maintenance.

It will also touch on ways of extending the lifespan of existing atmospheric storage tanks througheffective maintenance regimes. These include approaches in tackling floating roof pontoon leak, desludging of crude oil using non man-entry method, dealing with Corrosion Under Insulation (CUI) and conducting middle shell course replacement method safely and cost effectively

 

Ir. Alzakri Ekhwan is a Principal Engineer for Static Unfired Equipment based in PETRONAS Penapisan (Melaka) Sdn. Bhd. (PP(M)SB) and has more than 20 years of experience in maintenance, design, fabrication, inspection and construction of Static Equipment in the Oil and Gas industry. He was the Staff Engineer and Field Engineering Manager for MG3 Lube Base Oil (MG3) Project and Hydrogen Processing Unit 2 (HPU-2) Project. Prior to that, he was a Senior Inspection Engineer of PETRONAS Penapisan (Melaka) Sdn Bhd and Head of Mechanical Section of PETRONAS Methanol (Labuan) Sdn Bhd.

You can register here and download the flyer here.


IChemE 5th Regional Process Safety Seminar

June 4, 2014

The  IChemE 5th Regional Process Safety Seminar was held in Miri Marriot Spa & Resort, Miri Sarawak, Malaysia on the 22nd April, 2014. I hope the attendees were entertained and energised by my 5 minute presentation.

The following are my quick notes of the Q&A session are as follows (all misunderstandings are mine):

Keynote address: Process Safety Matters – why chemical engineers must lead the way in getting the right safety priorities on the agenda.
Keynote speaker: Judith Hackitt CBE, Chair of HSE, Britain.

  • Leading indicators are important. For example, number of temporary measures to address process / hardware failures, amount of delayed maintenance.
  • Number of Loss of Containment (LOC) incidents is not an indicator of process safety.
  • Q: Transfer of UK HSE knowledge wholesale to Malaysia.
  • Q: What is the best model to achieve safe operations, is it voluntary and regulatory regulations, and where does the safety case fit in?
  • Q: How best to share safety information. Are legal/ commercial concerns stemming the flow of information?
  • Q: Options on building a reporting culture in Malaysia and Asia.

Paper 1: Process Safety Implementation – Challenges and Success Stories
Speaker: Dr. Bea Ponnudurai, Head, Group HSE Division, PETRONAS.

  •  Information transfer between Gen Y and earlier generations. Gen Y may have a problem communicating.

Paper 2: I Get The Case for Safety – What About The Safety Case; what senior leaders need to know and do to ensure the robust implementation of the Safety Case
Speaker: Martin W. Iversen AFIChemE, Health, Safety, Security, Environment and Operational Assurance Manager, Talisman.

  • Q: How do you make a safety case for things that have never happened before?
  • Q: Challenge ourselves in creating these hypothetical cases, get external input.
  • Q: How do I implement and prioritize a Remedial Action Plan?

Paper 3: Getting The Balance Right – or Feel The Strain
Speaker: Paul Heierman-Rix, Principal Consultant, MMI Engineering.

  • Suggest independent review of the safety cases, i.e. other than the author (I like).
  • Are the Safety Case and COMAH similar, what are the differences? Suggest principles are the same.

Paper 4: Incidents That Happened That Blamed Human Error
Speaker: Roger Ainsworth CEng CSci CEnv FIChemE, General Manager, Megamas Training Company Sdn Bhd.

  • How do we treat old plants? They should be given more supervision and attention then new ones.

Paper 5: Using The Success Of Operational Safety “Life Saving Rules” Into Process Safety
Speaker: Willem Peuscher, HSE Delivery Manager, Shell Malaysia Exploration and Production.

  • Q: Incident happens at least expected times. How do we account for this? Focus on key messages and life saving rules.
  • Full enforcement of life saving rules.

 


IEM Shout Out – Visit to Mamee Plant, Melaka (Mamee Plant, Melaka)

June 4, 2014

This is a shout out for the IEM. My technical division will be hosting a trip to the Mamee Plant, Melaka (yes, teenage dream fulfillment) on the Wed 11th June, 2014. You will be anointed with 1.5 CPD / PDP hours.

Kilang Makanan Mamee Sdn Bhd is known for its wide selection of processed and packed food. The brand has since become a synonym and household names for snack food and instant noodle. The products produced are ranging from snacks food, instant noodles, confectioneries and also beverages products. Currently, MAMEE has a presence in more than 30 countries where most of the markets are concentrated in Europe, Middle East, Africa and ASEAN region.

Register  here and the Flyer here.


IEM Shout Out – Talk on Aboveground Atmospheric Hydrocarbons Storage Tanks Maintenance for Lifespan Expansion

June 3, 2014

This is a shout out for the IEM. My Technical Division will be having a talk on Saturday 14th June, 2014 by Ir. Alzakri Ekhwan. It’ll be at 9:00am (makan-makan at 8.30am) at Wisma IEM.

Aboveground storage tanks are significant assets and commonly found in oil, gas and petrochemical industries. Tanks which are used for storing hydrocarbons are considerably critical and must be diligently maintained throughout their operating life to ensure no leaks or catastrophic failures occur. Maintenance programmes are usually in place but executing these programmes are not as simple as what we normally think.

The talk will provide a sharing of tank experiences and maintenance practices on:
•    On-Line Repair (Non Standard Repair) 
•    Tank Out-of-Service Maintenance.

It will also touch on ways of extending the lifespan of existing atmospheric storage tanks througheffective maintenance regimes. These include approaches in tackling floating roof pontoon leak, desludging of crude oil using non man-entry method, dealing with Corrosion Under Insulation (CUI) and conducting middle shell course replacement method safely and cost effectively

 

Ir. Alzakri Ekhwan is a Principal Engineer for Static Unfired Equipment based in PETRONAS Penapisan (Melaka) Sdn. Bhd. (PP(M)SB) and has more than 20 years of experience in maintenance, design, fabrication, inspection and construction of Static Equipment in the Oil and Gas industry. He was the Staff Engineer and Field Engineering Manager for MG3 Lube Base Oil (MG3) Project and Hydrogen Processing Unit 2 (HPU-2) Project. Prior to that, he was a Senior Inspection Engineer of PETRONAS Penapisan (Melaka) Sdn Bhd and Head of Mechanical Section of PETRONAS Methanol (Labuan) Sdn Bhd.

You can register here and download the flyer here.


Anniversary – Flixborough

June 1, 2014

Process Safety engineers never forget.


IEM / UPM – Chem-E-Car 2014

May 28, 2014

Congratulations to I-Cell, UKM.


Petronas to Proceed With $27 Billion Malaysia Oil, Chemicals Hub

May 18, 2014

Dateline 2014-04-03, Business Week:

Petroliam Nasional Bhd., Malaysia’s state oil and gas company, will proceed with a plan to invest in a $27 billion refining and petrochemicals project in the southern Johor state bordering Singapore.

The proposed Pengerang Integrated Complex will comprise of a refinery and petrochemical development and other associated facilities, the company known as Petronas said in a statement today after its board approved the investment decision. The project is poised for its refinery startup by early 2019, it said.

Today’s decision may help a push by Malaysia to turn the fishing town of Pengerang into an oil and gas hub. It comes after Taiwan’s Kuokuang Petrochemical Technology Co. in December ended a plan to build a $12 billion petrochemicals project in the same area.